High Speed Vertical Machining Center GMP-1580

High Speed Vertical Machining Center GMP-1580

Vertical Machining, also known as milling, relies on rotary cutters to remove metal from a workpiece. Vertical machining occurs on a vertical machining center (VMC), which employs a spindle with a vertical orientation. With a vertically oriented spindle, tools stick straight down from the tool holder, and often cut across the top of a workpiece.
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Vertical Machining Center description

 

CNC vertical machining centers (VMCs) remain machine shop staples. These milling machines have vertically oriented spindles that approach workpieces mounted on their table from above and commonly perform 2.5- or 3-axis machining operations. They are less costly than horizontal machining centers (HMCs), which makes them attractive to small job shops as well as larger machining operations. In addition, the performance of these machines has increased over the years, leveraging technologies such as high-speed spindles and advanced CNC capabilities (including conversational control programming). Ancillary equipment is also available to increase the flexibility and capability of these machines, including spindle speeders, angle heads, tool- and part-probes, quick-change workholding devices, and rotary indexers to enable four- or five-axis machining work.

Vertical machining center

 

Vertical Machine Structural Characteristics

 

VMC Machine

 

VMC Machines are automated machine tools for metalworking applications where the main spindle is aligned vertically. Nowadays, professional machine shops and manufacturing plants mostly use CNC-controlled machine tools. A VMC is suitable for machining operations such as milling, drilling, boring, tapping, thread cutting, and more.

 

The bed is made of H300 cast iron, quenched, and all slide surfaces are precisely polished and covered with imported wear-resistant leather TURCITE-B. Ensure the accuracy and durability of the machine tool.

1. The wide and thick guide guideways ensure the stability of the machine tool during processing.

2. Scraping process

3. Each box-way type machine is subjected to load aging, and laser ballbar tests before leaving the plant.

4. T-shaped column design, the ultra-wide base for maximum rigidity with Z-axis travel of 700mm.

 

 

Vertical Machining Frame Structural Characteristics

 

Model

GMP-1580

Subject

Specifications

Units

 

Travel

X/Y/Z axis

mm

1500/800/700

Spindle Nose to Worktable

mm

185-885

Spindle Center to Column

mm

810

Three-Axis Guideway

/

Box Way (Captain Turcite)

Worktable

Worktable Size (L*W)

mm

1700X800

Maximum Table Load

kg

1500

T-Slot

mm

5-22x135

Spindle

Spindle taper

type

BBT-50

Spindle speed

rpm

6000

Spindle Drive Type

/

Belt

Feedrate

Rapid Traverse(X/Y/Z)

m/min

10/10/10

Cutting Feedrate(X/Y/Z)

m/min

10

Tool Changer

Automatic fool Changer

/

ARM Type

Type of Tool Shank

type

BT50

Tool Storage Capacity

Piece

24

Max. Tool Diameter (Adjacent)

mm

105

Max. Tool Diameter (Empty)

mm

200

Max. Tool Length

mm

350

Max. Tool Weight

kg

15

Tool Change Time

sec

4.9

Motor

Spindle Motor

kw

18.5

Three-Axis Servo Motor

kw

7.0/4.5/4.5

Accuracy

Accuracy

mm

±0.01

Repeatability

mm

±0.005

Power Required

Power Requirement

kva

40

Air Pressure Requirement

kg/cm²

6^8

Others

External Dimensions (L*W*H)

mm

4420*3800*3650

Gross Weight

t

14

 

Vertical Machining Center Application

VMCs are typically used for flatwork that requires tool access from the top, such as mold and die cavities and large components for planes. They are also used in the manufacturing industry for the high-precision production of parts.

Parts with a lot of curves. Complex curves are found in parts such as cams, impellers, and propellers. While traditional machining processes make it challenging to produce these parts with precision and accuracy, a multi-axis VMC equipped with CNC machine technology can do so fast and efficiently.
Parts with an unusual shape. A bracket or a base is an example of an irregular piece. VMCs with automatic machining capabilities enable the manufacture of these highly complicated components, which are difficult to manufacture by traditional methods.
Parts from the military. Various standards govern how an item can be developed and manufactured in the military industry. VMCs' accuracy and precision ensure that the machined components meet all application and industry requirements.

 

 

Advantage of Vertical Machining Center

Easy to Operate: The structural design of VMCs provides operators with enhanced visibility, making it easier to identify and address potential issues during the milling process. The user-friendly CNC controls contribute to easy programming, reducing the time spent on setup and programming. This efficiency allows operators to focus more on ensuring that the project's specifications are met, meeting the highest expectations in the process.
Simplicity: Vertical milling machines are generally less complex than horizontal ones, making them more affordable and easier to use and maintain.
Availability: The prevalence of vertical milling machines makes it easier to find the necessary parts or repair assistance when needed. This availability proves especially beneficial for those seeking a milling machine promptly, as vertical machines are generally more readily accessible. The commonality of vertical milling machines contributes to their ease of acquisition and potential for swift utilization.
Versatility: Vertical machining centers come in different types. Turret mills are suitable for smaller projects, while bed mills handle heavier, larger workpieces, albeit less efficiently than horizontal mills.
Footprint: Vertical milling machines have a smaller footprint than their horizontal counterparts. This, combined with their affordability, makes them attractive for smaller shops. The higher user base also means a larger pool of skilled machinists.
Space: Vertical milling machines, in comparison to horizontal milling machines, occupy less floor space. For the owner of a small shop, this translates to having more available workspace or the ability to place additional machinery. The compact footprint of vertical milling machines can be advantageous in optimizing the layout and efficiency of a smaller workshop.
Cost: Vertical milling centers are more prevalent and less expensive than horizontal ones, both in terms of initial machine cost and ongoing maintenance expenses.
Detail: Vertical milling machines excel at milling fine features on parts with tight tolerances.

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